VIVAS Co.

E-Mail:  manager@vivas.com.ua  
  ODESSA

tel.+380 482355591 
 


COMPLETE SETS  OF  SUNFLOWER AND MELON SEED DEHULLING   EQUIPMENT FOR CONFECTIONA
RY INDUSTRY  

TK1000. Sunflower seed dehulling and kernel separating line

Sunflower dehulling line with capacity of 1000 kg/hour

  • processing capacity - 800-1000 kg/hour
  • rate of the integral kernels - 90% minimum
  • contents of seeds in the kernel: 2% max 
  • contents of seeds and kernels in the shells - 0,3% max
  • power - 13,97kW/h(380V)
  • occupied area - 18 X 2,8 X 3,2 (length x width x height)
  • weight - 7 tonn 
  • delivery: in one 40' sea container
  • manpower - 2
  • processing humidity- 7-12%
  • FOB Shanghai delivery: 30 days after advance payment


Function and Features


TK1000 is the patented products with independent intellectual property. It contains 7 national patents and is designed to clean various impurities in sunflower seeds (including big impurities and small impurities, impurities with almost the same volume and weight compared with raw materials, heavy impurities, light impurities and empty seeds), to hull, remove shells, separate and re-separate. The unhulled seeds will be returned to the huller for 2nd round of hulling automatically, thus the automation degree has been greatly improved. The equipment features low electricity consumption, compact structure, minimum space occupation, low loss of seeds and kernels, automatic feeding of unhulled seeds, easy operation and maintenance. It is well recognized to be the most optimum equipment for sunflower seeds cleaning, hulling and separating in the world

           
Component:


1.feed-in hopper; 2-elevator; 3- circular-motion cleaner; 4-multi-function cleaner;main part of the machinery (5-pneumatic elevator; 6- huller,Distributed choke-relief and cluster dehuller; 7-shells-seeds-kernels separator; 8-seeds-kernels separator; 9-double-outlets spiral elevator; 10-separator for pin-shaped shells; 11- double-outlets spiral elevator; 12- re-separator; 13- kernels bin; 14- electric control cabinet (According to customers requirements, the photoelectronic integration automation system is also available to be equipped with the whole dehulling line, which features diverse function like angle self-adjustment, computer monitoring, sequential startup control and turnoff control)
 

Flow chart


SF1000_flow chart.jpg (18475 bytes)


Foundation installation

One pass type model with frame, installed on the leveled floor or ground and free of foundation preparation.

You can watch the line in operation by video which you can download from our web (7,5Mb) 

Sunflower seeds dehulling line with capacity of 2000 kg/hour

We also suggest the similar line with double capacity - up to 2000 kg/hour on raw material

We offer costeffective solution of a problem of husks (shels) utilization: -
charcoal making equipment


TFH-150. Pumpkin and watermelon seeds dehulling line

TFH-150. Pumpkin and watermelon seeds dehulling line

Pumpkin and watermelon seeds dehulling line TFH150

  • output capacity - pumpkin/melon kernels: 100 kg/hour maximum
  • rate of the integral kernels - 95% minimum
  • contents of seeds in the kernels:3% max 
  • contents of seeds and kernels in the shells - 0,3%max
  • power - 10,43 kW/h(380V)
  • occupied area - 9,7 X 3,0 X 3,8 (length x width x height)
  • weight - 6,2 ton 
  • delivery: in one 40' sea container
  • manpower - 2-3
  • FOB delivery Shanghai port: 30 days after advance payment

 
TFH-150 is the patented products with independent intellectual property. The   distinguished characteristic of this equipment is that there is no need to grade the raw materials into more grades, only the AA grade need to be graded into 2 grades and processed separately. Furthermore, there is no need to separate the kernels from seeds by sieves any more, but the positive-pressure separator. Therefore, the process has been simplified and the automatization degree and efficiency have been improved greatly.

Component:

1.The equipment consists of feed-in hopper, 2.vibrating scatter, 3.combined spiral elevator, main part of machinery (4.huller, 5.shells collector, 6.positive-pressure separator which separate the seeds from the kernels, 7.cyclone, 8.spiral discharger), 9.double-outlet spiral elevator,10.positive- pressure separator and electric control cabinet.                

 


Flow chart

Pumpkin_flow chart.jpg (12775 bytes)


Foundation installation

One pass type model with frame, installed on the leveled floor or ground and free of foundation preparation.


You can watch the TFH-150 in operation by video which you can download from our web (4Mb)  


We offer costeffective solution of a problem of husks (shels) utilization: -
charcoal making equipment


Other recommended equipment for further sunflower and pumpkin kernels processing

Kernels cleaning after dehulling line

QLM800. Sunflower and pumpkin kernels cleaning after hulling.
Capacity: 0.8ton/hour on kernels (the total content of seeds and impurities is less than 5% in the input).Cleaning rate: 99.7% min.Content of seeds after hulling: 1% max.

kernels ckeaning before packing line

QLR800. Sunflower and pumpkin kernels cleaning before packing
This line is used to clean the various impurities in the  kernels and adjust the rate of broken kernels, and is an ideal equipment to re-clean sunflower/pumpkin kernels before packing.Processing capacity: 0.8 t/h.Content of impurities before packing: 0.1% max.( free of pernicious impurities like glass, clod,stone, hair, metal, etc.)Broken kernels: can be adjusted in the range of 3-10% according to requirement (broken kernel is less than 1/2 of the whole kernel).

Sunflower seeds cleaning line

QLH-1500. Sunflower seeds cleaning line.
This equipment is used to clean the big and small impurities, light impurities, dust, empty seeds and the impurities with the almost same volume and weight in sunflower seeds.Power: 6.98kw (380v).Processing capacity: 1.5 t/h.Cleaning rate: 99.5% min.Loss rate: 0.5% max.

Inlarge!

Flow chart of complete line for obtaining of super quality sunflower kernels

VIVAS Co.
#2, Nejinskaya str.69
Odessa * 65045 * Ukraine

t
el.  +380 482355591
E-mail:
manager@vivas.com.ua
Web: http://www.vivas.com.ua


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