50T/D SOLVENT EXTRACTION STATION click here to see flow chart |
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| Item |
Description |
Power (KW) |
Quantity, pcs |
| 1 |
Equipment |
66,27 |
67 |
| 2 |
Electrical equipment Control panel |
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4 |
| 3 |
Installation material |
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| 4 |
Instruments &valves |
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Total: |
66,27 |
71 |
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Steam consumption:1.2
t/hour; Water consumption:3 t/hour; Water of circulation - 60t/hour; Solvent
consumption: 5 kf per 1kg of cake; Oil residue in meal - 1%;
Solvent residue in meal:750ppm; Solvent residue in oil: 500ppm; Power of installation :
66.27KW; Needful area for equipment accomodation: 20x(10+3)x(4,5+4,5+ 6)m (partly
height of 6m required) |
50T/D
SOLVENT EXTRACTION STATION EQUIPMENT LIST |
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| No |
Dwg. No |
Equipment |
model |
Power |
Q-ty |
Dimensions |
Weight |
Material |
|
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|
|
kW |
pcs |
LxWxH
(mm) |
kg |
|
| 1 |
J-01 |
Steam
Divider |
FPW-300 |
|
1 |
1700x450x1300 |
100 |
Q235-A
carbon steel |
| 2 |
J-02 |
Feeding
Conveyor |
GSS-200 |
3,0 |
1 |
20000x250x300 |
1500 |
Q235-A |
| 3 |
J-03 |
Feeding
Storage |
CL-60 |
|
1 |
600x400x2500 |
100 |
Q235-A |
| 4 |
J-04 |
1#
Scraper Conveyor |
GSL-18 |
3,0 |
1 |
3600x250x8000 |
2500 |
Q235-A |
| 5 |
J-05 |
Level
Switch Explosion-proof |
|
|
2 |
300x150x150*2 |
4 |
Alu
coating |
| 6 |
J-06 |
Extractor loop type |
JL50-00-00
(III) |
2,2 |
1 |
14000x1000x7500 |
15000 |
Q235-A |
| 7 |
J-07 |
2#
Scraper Conveyor |
GSL-18 |
3,0 |
1 |
3600x300x8000 |
3200 |
Q235-A |
| 8 |
J-08 |
Solvent
Heater |
TGR-100 |
|
1 |
4000x300x300 |
60 |
Q235-A |
| 9 |
J-09 |
Mixed
Oil Circulating Pump |
YBLR
10-6 |
1,1*7 |
7 |
600x350x400*7 |
80*7 |
Q235-A |
| 10 |
J-10 |
Micella
Filter 100Mesh/120Mesh Double Layer |
GL68X37 |
|
1 |
1200x1000x1200 |
200 |
Q235-A |
| 11 |
J-10 |
Mixed
Oil Tank |
HX-200 |
|
1 |
2200x1200x1500 |
300 |
Q235-A |
| 12 |
J-12 |
Mixed
Oil Filtered Pump |
YBLR
20-10 |
2,2 |
1 |
700x300x300 |
80 |
Q235-A |
| 13 |
J-13 |
Seal
Auger |
GS-200 |
2,2 |
1 |
2000x400x500 |
250 |
Q235-A |
| 14 |
J-14 |
Desolventizer Roaster |
DTDC160X5 |
18,5 |
1 |
220x220x7500 |
12000 |
Q235-A |
| 15 |
J-15 |
Meal
Scraper |
GSL-18 |
3,0 |
1 |
2600x250x7000 |
2000 |
Q235-A |
| 16 |
J-16 |
Meal
Auger |
LSS-200 |
3,0 |
1 |
20000x250x300 |
2200 |
Q235-A |
| 17 |
J-17 |
Hot
Water Circulating Tank |
SGL-80 |
|
1 |
1100x1100x2500 |
300 |
Q235-A |
| 18 |
J-18 |
Water
Boiling Tank |
SGZ-80 |
|
1 |
1100x1100x2500 |
300 |
Q235-A |
| 19 |
J-19 |
Hot
Water Circulating Pump |
YBLR
10-6 |
1,1 |
1 |
600x350x400 |
70 |
Q235-A |
| 20 |
J-20 |
Waste
Water Pump |
32W-30 |
1,1 |
1 |
1000x300x350 |
70 |
Q235-A |
| 21 |
J-21 |
Wet
Catcher |
FL-90 |
|
1 |
1100x900x1900 |
100 |
Q235-A |
| 22 |
J-22 |
Micella
Salt Solution Tank |
YGY-80 |
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1 |
1200x1000x3000 |
450 |
Q235-A |
| 23 |
J-23 |
Mixed
Oil Tank |
YGH-80 |
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1 |
1200x1000x3000 |
450 |
Q235-A |
| 24 |
J-24 |
Salt
Solution Tank |
XS-60 |
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1 |
700x700x800 |
50 |
Q235-A |
| 25 |
J-25 |
1# Film Evaporator |
ZFG-16 |
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1 |
700x500x5000 |
900 |
Q235-A |
| 26 |
J-26 |
Flashing
Separator |
SF-80 |
|
1 |
1000x800x1200 |
200 |
Q235-A |
| 27 |
J-27 |
2#
Film Evaporator |
ZFG-9 |
|
1 |
500x300x5000 |
600 |
Q235-A |
| 28 |
J-28 |
Flashing
Separator |
SF-60 |
|
1 |
800x600x1100 |
150 |
Q235-A |
| 29 |
J-29 |
Disk
Stripping Column |
QTD4.00 |
|
1 |
600x600x7500 |
1400 |
Q235-A |
| 30 |
J-30 |
Steam
Heater |
RHW-2 |
|
1 |
700x500x700 |
150 |
Q235-A |
| 31 |
J-31 |
Crude
Oil Tank |
YMG-80 |
|
1 |
1100x1000x1200 |
100 |
Q235-A |
| 32 |
J-32 |
Crude
Oil Pump |
2CY-5/3.3 |
2,2 |
1 |
1000x300x350 |
80 |
Q235-A |
| 33 |
J-33 |
Stripping
Condenser |
LN-40 |
|
1 |
700x600x3500 |
2000 |
SUS304/Q235-A
????/?????.????? |
| 34 |
J-34 |
2#
Evaporation Condenser |
LN-30 |
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1 |
500x400x3500 |
1500 |
SUS304/Q235-A |
| 35 |
J-35 |
1#
Evaporation Condenser |
LN-50 |
|
1 |
800x700x3500 |
2400 |
SUS304/Q235-A |
| 36 |
J-36 |
Roast
Condenser |
LN-120 |
|
1 |
1200x1000x3500 |
6000 |
SUS304/Q235-A |
| 37 |
J-37 |
Extraction
Condenser |
LN-10 |
|
1 |
350x250x3500 |
800 |
SUS304/Q235-A |
| 38 |
J-38 |
Water
Boiling Condenser |
LN-30 |
|
1 |
500x400x3500 |
1500 |
SUS304/Q235-A |
| 39 |
J-39 |
Air
Balancing Condenser |
LNK-20 |
|
1 |
500x400x3500 |
1500 |
SUS304/Q235-A |
| 40 |
J-40 |
Tail
Air Blast |
XGB-8G |
0,37 |
1 |
800x500x900 |
70 |
Q235-A |
| 41 |
J-41 |
Solvent
Tank |
RZK-220 |
|
2 |
8000x2000x2200*2 |
3000*2 |
Q235-A |
| 42 |
J-42 |
Solvent
Pump |
YBLR
20-25 |
3,0 |
1 |
700x300x400 |
70 |
Q235-A |
| 43 |
J-43 |
Solvent
Circulating Pump |
YBLR
10-6 |
1,1 |
1 |
600x350x400 |
80 |
Q235-A |
| 44 |
J-44 |
Solvent
Turnover Tank |
RZK-3.6 |
|
1 |
2000x1600x1600 |
1500 |
Q235-A |
| 45 |
J-45 |
Water
Seal Tank |
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Supplied
by customer |
| 46 |
J-46 |
Solvent
Separator |
FS-1.0 |
|
1 |
1800x800x2500 |
1500 |
Q235-A |
| 47 |
J-47 |
Absorption
Tower |
LX-3.5 |
|
1 |
1500x600x1500 |
350 |
304
stainless steel |
| 48 |
J-48 |
Freezer |
ZF-2.5 |
3,0 |
1 |
1100x500x900 |
100 |
Q235-A |
| 49 |
J-49 |
Water
Receiver |
CG-30 |
|
1 |
300x300x600 |
50 |
Q235-A |
| 50 |
J-50 |
Heat
Exchanger |
RHW-5 |
|
1 |
1100x1100x600 |
200 |
Q235-A |
| 51 |
J-51 |
Economizer |
dia50 |
|
1 |
500x500x2000 |
300 |
Q235-A |
| 52 |
J-52 |
Steam
Ejector |
EJC-10/14 |
|
2 |
400x300x900*2 |
45*2 |
Q235-A |
| 53 |
J-53 |
Drip
collector |
dia400 |
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2 |
700x700x700*2 |
80*2 |
Q235-A |
| 54 |
J-54 |
Solvent
Pump |
YBLR
4-10 |
0.75*2 |
2 |
600x300x400*2 |
80*2 |
Q235-A |
| 55 |
J-55 |
Circulating
Pump |
YBLR
10-6 |
1,1 |
1 |
600x350x400 |
80 |
Q235-A |
| 56 |
J-56 |
Cool
Air Blower |
9-19
No.4A |
4,0 |
1 |
700x600x500 |
250 |
Q235-A |
| 57 |
J-57 |
Dust
Remover |
55-1
O400 |
|
1 |
500x400x300 |
50 |
Q235-A |
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Total |
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66,27 |
67 |
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Approximate
annual consumption of materials (for extraction station)
| material |
Q-ty (kg) |
| Solvent |
25000 |
| Alkali |
10000 |
| Salt |
3000 |
| Bleaching earth |
50000 |
| Phosphoric acid |
300 |
| Lemon acid |
300 |
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